Polypave International:
Pioneering Global Infrastructure Solutions

Polypave International Pty Ltd (Polypave® “PI”) is an innovative Australian company that holds the Trademark, IP, and exclusive licence to manufacture, market, sell, distribute, and apply Polypave® globally to the infrastructure industry for roads, rail, ports, and airports.

PI has been independently assessed and approved by the Australian Road Research Board (ARRB) as part of the National Transportation Research Organisation (NTRO) has confirmed that PI is 750 times more impermeable to water ingress in pavements than both cement-treated and manufactured gravel pavements.

ARRB testing has confirmed that PI-treated pavements are 285% less capillary rise prone and 275% less water absorption than manufactured gravel pavements and 30% less capillary rise prone, and 33% less water absorption than cement-treated pavements.

PI is a groundbreaking innovation in road construction. It is a non-toxic liquid polymer that plays a pivotal role in future-proofing roads against the challenges posed by climate change. Successful projects delivered in Australia, Asia, and Europe have proven this for over a decade.

In an era marked by rapid urbanisation and growing concerns about sustainability, we must embrace innovative solutions that address the pressing issues of modern transportation while fostering environmental resilience.

One notable advantage of PI is its ability to prevent water penetration, reducing the formation of potholes and pavement deterioration, particularly related to climate change and flood events.

Characteristics of PI that make it more beneficial than traditional road construction materials and construction methods include:

  • Enhanced Durability:

    PI modified materials offer superior resistance to cracking and weathering, resulting in longer-lasting roads.

  • Reduced Maintenance:

    The increased durability of PI treated materials reduces the need for frequent maintenance and repairs.

  • Climate Resilience:

    PI is better equipped to withstand extreme weather conditions including prolonged flood events making roads more resilient to climate change.

  • Enhanced Load-Bearing Capacity:

    PI has been proven under continuous heavy traffic loads on major highways, regional and remote roads even under flood events.

  • Reduced Cracking:

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  • Environmental Sustainability:

    PI cab incorporate recycled pavement materials, reducing truck movements reducing the environmental impact of road construction.

  • Energy Efficiency:

    The production and application of polymer-based materials typically require less energy compared to traditional materials in the quarrying, crushing, haulage, and pavement construction phases.

  • Cost-Effectiveness:

    Despite initial higher costs, rapid construction of pavements of up 6000m2 of finished pavement per day with an extended lifespan and reduced maintenance make PI cost-effective overall. This allows for ‘opportunity benefits’ of being able to deliver additional PI pavements using the construction team and equipment.

  • Rapid Construction:

    PI treated materials using deep lift stabilisation methodology have high production outcomes, shorter curing times, allowing for faster road construction than traditional construction methods. PI pavements can be trafficked at the end of the day’s construction.

  • Versatility:

    PI can be used in various infrastructure types, from highways, regional and remote roads, to rail, airports, ports, hardstands.

  • Road Safety Enhancement:

    Reduced pavement cracking and maintenance contribute to safer road conditions for the travelling public.

What we do…

PI is the global manufacturer and supplier of our innovative liquid polymer, which is formulated to waterproof pavements and future-proof roads against the challenges of climate change.

PI works closely with our clients in an advisory role to ensure optimum outcomes for their planned Infrastructure. PI has expertise in all aspects of road construction and maintenance, particularly in civil engineering materials and deep lift stabilisation methodology for incorporating PI liquid polymer into pavement rehabilitation efficiently and effectively from day one.

We are always available to consult on the various options for infrastructure outcomes and work collaboratively with our clients to meet their project objectives.

From start to finish…

PI is the global manufacturer and supplier of our innovative liquid polymer, which is formulated to waterproof pavements and future-proof roads against the challenges of climate change.

PI works closely with our clients in an advisory role to ensure optimum outcomes for their planned Infrastructure. PI has expertise in all aspects of road construction and maintenance, particularly in civil engineering materials and deep lift stabilisation methodology for incorporating PI liquid polymer into pavement rehabilitation efficiently and effectively from day one.

We are always available to consult on the various options for infrastructure outcomes and work collaboratively with our clients to meet their project objectives.

Our Leadership team…

John Lyons CEO
Linkedin

  • With over four decades of experience in major road construction and maintenance, John has honed his expertise in both governmental and private sector roles including technical advisory positions.

    His expertise extends to the realm of civil engineering materials, encompassing a broad spectrum of skills from quarry operations to pavement design including pavement stabilisation using modern polymers.

  • Mike in the unique position of being one of the co-developers of the polymer, and a pioneer in the field of cement additive stabilisation.  He has extensive practical work experience across the globe, including Africa and Asia.  He is unchallenged guru of polymerised cementitious pavement stabilisation.

  • Qualified in law and engineering, David was in private legal practice for 14 years, after which he took an active role in project concept, planning and project management in the construction industry in Australasia.

    David is a founding Director of both Polypave International Pty Ltd and Pavement Construction Pty Ltd.

    David also has experience in the mining industry, having been a shareholder and director of mining companies with interests in New Zealand, Australia, Africa and Madagascar.

  • After an early career in the finance industry, rising to a managerial position with a national company.  Steve started his own company in the construction industry, specialising in waterproofing, as a result of which his knowledge of chemicals in construction is extensive.